Plenary Session

From data scarcity to open-set generalization: A unified framework for robust rotating machinery fault diagnosis

Vladimir Stojanovic¹*, Hongfeng Tao², Xiaodi Li³,⁴
1 University of Kragujevac, Faculty of Mechanical and Civil Engineering, Kraljevo, Serbia
2 Jiangnan University, Key Laboratory of Advanced Process Control for Light Industry of Ministry of Education, Wuxi 214122, China
3 Shandong Normal University, School of Mathematics and Statistics, Ji’nan 250014, PR China
4 Shandong Normal University, Shandong Engineering Research Center of System Control and Intelligent Technology, Ji’nan 250358, PR China
Corresponding author: Vladimir Stojanovic · vladostojanovic@mts.rs

Abstract

Unexpected failures in rotating machinery cause substantial economic losses and safety hazards in industrial systems, underscoring the practical need for reliable condition-based monitoring. Intelligent fault diagnosis must simultaneously address three real-world constraints in Industrial IoT deployments: severe data scarcity, dynamic distribution shifts, and the presence of previously unseen fault categories. This paper reviews a decade of methodological progress (2016–2026), tracing the development from unsupervised clustering and few-shot meta-learning to open-set single-source domain generalization. We propose a unified six-tier taxonomy classifying methods into data-level synthesis, metric/meta-learning, domain adaptation, domain generalization, open-set recognition, and an emerging category covering attention-based and self-supervised approaches. We examine the integration of wavelet-guided generative models with adversarial and prototype-aware alignment objectives, contextualize convergent findings on attention mechanisms and self-supervised pre-training that corroborate the role of structural frequency priors, and show that purely distributional alignment is insufficient under open-set conditions without latent-space structural constraints. Five open problems are identified: OS-SSDG, calibrated conformal thresholding, physics-informed class completion, zero-shot disentanglement, and foundation-model pre-training for IIoT. We conclude that Conformal Prediction combined with wavelet-structured representations offers a principled path toward bounded, interpretable fault diagnosis under realistic industrial constraints.

Keywords

Intelligent fault diagnosisDomain generalizationOpen-set recognitionWavelet packet transformGenerative modelsTransfer learning

Cite this paper

Recommended citation · Engineering TODAY style
V. Stojanovic, H. Tao, and X. Li,, “From data scarcity to open-set generalization: A unified framework for robust rotating machinery fault diagnosis”, Proceedings of the XII International Triennial Conference Engineering TODAY (ET 2026), Vrnjačka Banja (Serbia), pp. P11–P22, https://doi.org/10.46793/ET26.P02S, (2026)